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Our Process?

Precision CNC Machining from Start to Finish

RAM Tool, Inc. has refined our process over four decades to execute your projects with precision, efficiency and attention to detail. Our end-to-end manufacturing capabilities allow us to control quality at every step, from initial consultation to final delivery. RAM Tool is a direct-to-customer manufacturer, providing custom machining and manufacturing services from design to delivery. 

We operate from our state-of-the-art 80,000 sq. ft. facility in Grafton, Wisconsin. We combine advanced technology with expert craftsmanship. RAM Tool delivers solutions across the aerospace, medical, oil & gas and automotive industries.

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Initial Consulting & Quoting 

Our engineering team conducts feasibility studies for complex projects and provides design recommendations to optimize manufacturability without compromising performance. Our collaborative approach provides significant cost savings and improved product functionality. Our process begins with a thorough understanding of your project specifications:

  • We analyze technical drawings, CAD files and specifications. Then, we evaluate material requirements and engineering tolerances for optimal performance
  • Our team identifies critical features and inspection points to maintain quality through production. We determine optimal machining strategies based on geometry and application requirements
  • We discuss production volume and timeline requirements to align with your supply chain needs
  • Our specialists assess industry-specific compliance requirements (ITAR, AS9100, FDA)
  • We identify potential challenges and develop mitigation strategies before production begins

Our quoting process provides accurate, transparent pricing with no hidden costs. We analyze material costs, machining time, setup requirements, secondary operations, delivery options, and quantity breaks. A senior team reviews each quote to deliver competitive pricing while maintaining quality standards to foster long-term relationships through fair pricing and value.

Design & Development

Once requirements are set, our engineering team optimizes material selection for performance and cost, considering factors like machinability and strength. We create CAD/CAM programs for precise tolerances and conduct DFM analysis to reduce costs. Our team designs fixtures, runs simulations to identify issues and offers prototyping to validate designs. 

We develop tooling strategies for surface finish and dimensional accuracy, analyze tolerance stack-up for assembly fit and apply GD&T verification throughout production. We meet technical specs and work directly with our clients and find process improvements.

 

Material Procurement & Management

Our material management system allows only verified, high-quality materials to enter our production process, providing a foundation for component integrity. Quality begins with proper material selection and verification:

  • Maintaining strategic relationships with premium suppliers 
  • Providing full material certification and traceability from mill to final component
  • Utilizing in-house material testing for verification
  • Managing inventory for commonly used materials reduces lead times
  • Ordering specialty materials just in time to maintain project timelines
  • Implementing material handling protocols to prevent damage or contamination
  • Offering specialized storage for sensitive materials requiring temperature or humidity control
  • Using batch tracking systems to maintain full traceability throughout manufacturing

Precision Machining & Production Advantages

Our machinists average over 15 years of experience, combining technical expertise with craftsmanship needed for precision components. Continuous training keeps our team current with the latest machining techniques and technologies. Our 80,000 sq. ft. climate-controlled facility houses advanced CNC machinery.

 

Quality Assurance & Finishing

Quality assurance and finishing are integrated throughout production. In-process inspections, CMM, laser scanning and material certification verify accuracy and traceability. Final products are inspected against specifications, with ISO-compliant systems, SPC, Gage R&R studies and first article reports. Non-destructive testing, hardness and surface finish verification are performed, along with functional testing when required.

We offer finishing services such as anodizing, plating, heat treatment, assembly, deburring, custom packaging and specialized coatings. Thread rolling, precision grinding and lap/polishing ensure high-quality components meet both functional and aesthetic requirements.

 

Machinery Employed at RAM Tool, Inc.

RAM Tool, Inc. utilizes advanced machinery to deliver precision machining and manufacturing services across various industries. Key equipment includes:

16 CNC Machining Centers

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Electrical Discharge Machining (EDM)

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Horizontal Boring Mills

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Vertical Machining Centers

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Okamoto Surface Grinders

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Brown & Sharpe Coordinate Measuring Machines (CMM)

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Shipping Timelines & Restrictions

RAM Tool operates as a direct-to-customer manufacturer. Items are shipped directly from the manufacturer to customers, bypassing intermediaries. This approach allows for more control over quality and timelines, which aligns with our vertically integrated operations.

Customized Delivery Solutions

We offer customized delivery options to meet customer needs, which include specialized handling for sensitive components.

Reliable Delivery Services

They commit to providing reliable and timely CNC delivery services to their customers, ensuring that parts are delivered safely to their desired locations.

Tracking and Delivery Confirmation

Customers receive notification emails with tracking numbers for delivery confirmation.

Domestic Delivery

RAM Tool primarily operates within the United States, offering delivery to all 50 states. 

 

Environmental Practices

At RAM Tool, our commitment to sustainability is reflected in our adherence to high-quality and compliance standards, guided by our ISO 9001:2015 certification and ITAR registration. Our certifications demonstrate our focus on efficiency, quality management and responsible operations. As members of several industry associations, including the American Mold Builders Association (AMBA), National Tooling & Machining Association (NTMA) and North American Die Casting Association (NADCA), we stay at the forefront of industry best practices. Our environmentally responsible manufacturing processes align with our quality certifications, integrating sustainable practices into everything we do.

Our Process FAQs

Which stainless steel alloys does RAM Tool commonly work with?

RAM Tool commonly works with Stainless Steel 15-5, 17-4, 304, 316, and 420.

Which titanium alloy does RAM Tool commonly work with?

RAM Tool commonly works with Titanium Ti-6Al-4V (Grade 5 Titanium).

Which tool steel alloys does RAM Tool commonly work with?

RAM Tool primarily machines with S7 Tool Steel, H13 Tool Steel, P20 Tool Steel, Orvar Supreme Tool Steel, and Dievar Tool Steel alloys.

The RAM Tool Advantage

  • Single-source manufacturing for improved quality control, reduced supply chain complexity and in-house project management
  • Family-owned and operated since 1979, with over 40 years of experience and financial stability for long-term projects
  • Vertically integrated capabilities, from design to delivery, with flexible production for unique project requirements
  • State-of-the-art 80,000 sq. ft. climate-controlled facility featuring advanced CNC technology and the ability to manage projects up to 20 tons with 35 overhead cranes
  • Serving specialized sectors like aerospace, automotive, oil and gas and wind energy, with continuous investment in cutting-edge technology
  • Stable workforce with low turnover, supported by strong employee benefits like profit-sharing
  • Emphasis on transparent communication, on-time delivery and schedule adherence, ensuring customer satisfaction
  • Domestic manufacturing with full quality control over processes and timelines

Start Your Project Today

Contact our team today to discuss your precision machining requirements. RAM Tool’s engineering team is ready to review your project requirements and provide guidance on material selection, design optimization and manufacturing processes to deliver the highest quality components within your timeline and budget constraints.

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We're Hiring!

Explore Our CNC Careers

Start your CNC career with RAM tool, Inc. We offer competitive pay and benefits. Work in a state-of-the-art, climate-controlled, 80,000 sq. ft. facility in Grafton, WI.

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